Load Optimization Calculator Skill

Load Optimization Calculator

Overview

The Load Optimization Calculator is an AI-powered skill that optimizes load building and freight consolidation to maximize trailer utilization and reduce transportation costs. It uses advanced 3D bin packing algorithms and considers weight distribution, stackability rules, and multi-stop sequencing requirements.

Capabilities

3D Bin Packing Algorithms: Apply sophisticated algorithms to optimize the placement of items within trailer or container space
Weight Distribution Optimization: Ensure proper weight distribution for safe transport and compliance with axle weight regulations
Stackability and Compatibility Rules: Enforce product stacking rules, fragility constraints, and incompatibility restrictions
Multi-Stop Load Sequencing: Arrange loads in reverse delivery order for efficient unloading at multiple stops
Trailer Cube Utilization Maximization: Optimize for maximum cubic space utilization while respecting weight limits
Mixed Freight Consolidation: Combine shipments from multiple orders or customers for full truckload efficiency
Pool Distribution Planning: Plan optimal consolidation points and pool distribution strategies

Tools and Libraries

3D Packing Libraries (py3dbp, rectpack)
Optimization Solvers (Google OR-Tools, CPLEX)
TMS Integration APIs
CAD/Visualization Libraries

Used By Processes

Load Planning and Consolidation
Route Optimization
Cross-Docking Operations

Usage

skill: load-optimization-calculator
inputs:
  trailer:
    type: "53ft_dry_van"
    length_inches: 636
    width_inches: 102
    height_inches: 110
    max_weight_lbs: 45000
  shipments:
    - shipment_id: "SHP001"
      items:
        - sku: "ITEM001"
          length: 48
          width: 40
          height: 48
          weight: 500
          quantity: 4
          stackable: true
          max_stack: 2
      destination: "Stop 1"
    - shipment_id: "SHP002"
      items:
        - sku: "ITEM002"
          length: 48
          width: 40
          height: 36
          weight: 350
          quantity: 6
          stackable: true
          max_stack: 3
      destination: "Stop 2"
  constraints:
    optimize_for: "cube_utilization"
    reverse_stop_order: true
outputs:
  load_plan:
    total_weight_lbs: 4100
    weight_utilization: 9.1
    cube_utilization: 68.5
    placements:
      - item_id: "SHP002-ITEM002-1"
        position: { x: 0, y: 0, z: 0 }
        orientation: "length_first"
      - item_id: "SHP001-ITEM001-1"
        position: { x: 48, y: 0, z: 0 }
        orientation: "length_first"
    loading_sequence: ["SHP002", "SHP001"]

Integration Points

Transportation Management Systems (TMS)
Warehouse Management Systems (WMS)
Order Management Systems
Yard Management Systems
Load Visualization Tools

Performance Metrics

Cube utilization percentage
Weight utilization percentage
Shipments per load
Cost per unit shipped
Load planning time

Agent Skills: Load Optimization Calculator

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