Standard Work Documenter Skill

Standard Work Documenter

Overview

The Standard Work Documenter skill provides comprehensive capabilities for creating and maintaining standardized work documentation. It supports time observation, work element breakdown, and visual work instruction creation to ensure consistent, efficient operations.

Capabilities

Time observation and measurement
Takt time calculation
Work element breakdown
Standard work combination sheet
Work sequence documentation
Standard WIP calculation
Visual work instruction creation

Used By Processes

LEAN-005: Standard Work Documentation
LEAN-002: 5S Implementation
QMS-001: ISO 9001 Implementation

Tools and Libraries

Time study software
Video analysis tools
Document management systems
Visual instruction creators

Usage

skill: standard-work-documenter
inputs:
  process_name: "Final Assembly Station 5"
  takt_time: 60  # seconds
  observations:
    - cycle: 1
      time: 58
    - cycle: 2
      time: 62
    - cycle: 3
      time: 57
  work_elements:
    - element: "Pick part A"
      type: "manual"
    - element: "Install part A"
      type: "manual"
    - element: "Machine cycle"
      type: "machine"
outputs:
  - standard_work_combination_sheet
  - work_sequence_document
  - visual_work_instructions
  - standard_wip_calculation
  - training_materials

Workflow

Calculate Takt Time - Determine customer demand rate
Observe Work - Conduct time studies of current methods
Break Down Elements - Identify individual work elements
Sequence Work - Determine optimal work sequence
Document Standards - Create combination sheets and instructions
Train and Verify - Ensure operators follow standards

Standard Work Documents

| Document | Purpose | |----------|---------| | Standard Work Combination Sheet | Shows relationship between manual work, machine time, and walking | | Standard Work Layout | Depicts physical movement and sequence | | Job Element Sheet | Detailed breakdown of each work element | | Visual Work Instruction | Step-by-step guidance with images |

Takt Time Formula

Takt Time = Available Production Time / Customer Demand

Example:
- Available time: 8 hours = 28,800 seconds
- Customer demand: 480 units/day
- Takt time: 28,800 / 480 = 60 seconds

Integration Points

Document management systems
Training platforms
Quality management systems
Manufacturing Execution Systems

Agent Skills: Standard Work Documenter

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