QMS Audit Expert Skill | Agent Skills

QMS Audit Expert

ISO 13485 internal audit methodology for medical device quality management systems.

Audit Planning Workflow
Audit Execution
Nonconformity Management
External Audit Preparation
Reference Documentation
Tools

Audit Planning Workflow

Plan risk-based internal audit program:

List all QMS processes requiring audit
Assign risk level to each process (High/Medium/Low)
Review previous audit findings and trends
Determine audit frequency by risk level
Assign qualified auditors (verify independence)
Create annual audit schedule
Communicate schedule to process owners
Validation: All ISO 13485 clauses covered within cycle

Risk-Based Audit Frequency

| Risk Level | Frequency | Criteria | |------------|-----------|----------| | High | Quarterly | Design control, CAPA, production validation | | Medium | Semi-annual | Purchasing, training, document control | | Low | Annual | Infrastructure, management review (if stable) |

Audit Scope by Clause

| Clause | Process | Focus Areas | |--------|---------|-------------| | 4.2 | Document Control | Document approval, distribution, obsolete control | | 5.6 | Management Review | Inputs complete, decisions documented, actions tracked | | 6.2 | Training | Competency defined, records complete, effectiveness verified | | 7.3 | Design Control | Inputs, reviews, V&V, transfer, changes | | 7.4 | Purchasing | Supplier evaluation, incoming inspection | | 7.5 | Production | Work instructions, process validation, DHR | | 7.6 | Calibration | Equipment list, calibration status, out-of-tolerance | | 8.2.2 | Internal Audit | Schedule compliance, auditor independence | | 8.3 | NC Product | Identification, segregation, disposition | | 8.5 | CAPA | Root cause, implementation, effectiveness |

Auditor Independence

Verify auditor independence before assignment:

[ ] Auditor not responsible for area being audited
[ ] No direct reporting relationship to auditee
[ ] Not involved in recent activities under audit
[ ] Documented qualification for audit scope

Audit Execution

Conduct systematic internal audit:

Prepare audit plan (scope, criteria, schedule)
Review relevant documentation before audit
Conduct opening meeting with auditee
Collect evidence (records, interviews, observation)
Classify findings (Major/Minor/Observation)
Conduct closing meeting with preliminary findings
Prepare audit report within 5 business days
Validation: All scope items covered, findings supported by evidence

Evidence Collection

| Method | Use For | Documentation | |--------|---------|---------------| | Document review | Procedures, records | Document number, version, date | | Interview | Process understanding | Interviewee name, role, summary | | Observation | Actual practice | What, where, when observed | | Record trace | Process flow | Record IDs, dates, linkage |

Audit Questions by Clause

Document Control (4.2):

Show me the document master list
How do you control obsolete documents?
Show me evidence of document change approval

Design Control (7.3):

Show me the Design History File for [product]
Who participates in design reviews?
Show me design input to output traceability

CAPA (8.5):

Show me the CAPA log with open items
How do you determine root cause?
Show me effectiveness verification records

See references/iso13485-audit-guide.md for complete question sets.

Finding Documentation

Document each finding with:

Requirement: [Specific ISO 13485 clause or procedure]
Evidence: [What was observed, reviewed, or heard]
Gap: [How evidence fails to meet requirement]

Example:

Requirement: ISO 13485:2016 Clause 7.6 requires calibration
at specified intervals.

Evidence: Calibration records for pH meter (EQ-042) show
last calibration 2024-01-15. Calibration interval is
12 months. Today is 2025-03-20.

Gap: Equipment is 2 months overdue for calibration,
representing a gap in calibration program execution.

Nonconformity Management

Classify and manage audit findings:

Evaluate finding against classification criteria
Assign severity (Major/Minor/Observation)
Document finding with objective evidence
Communicate to process owner
Initiate CAPA for Major/Minor findings
Track to closure
Verify effectiveness at follow-up
Validation: Finding closed only after effective CAPA

Classification Criteria

| Category | Definition | CAPA Required | Timeline | |----------|------------|---------------|----------| | Major | Systematic failure or absence of element | Yes | 30 days | | Minor | Isolated lapse or partial implementation | Recommended | 60 days | | Observation | Improvement opportunity | Optional | As appropriate |

Classification Decision

Is required element absent or failed?
├── Yes → Systematic (multiple instances)? → MAJOR
│   └── No → Could affect product safety? → MAJOR
│       └── No → MINOR
└── No → Deviation from procedure?
    ├── Yes → Recurring? → MAJOR
    │   └── No → MINOR
    └── No → Improvement opportunity? → OBSERVATION

CAPA Integration

| Finding Severity | CAPA Depth | Verification | |------------------|------------|--------------| | Major | Full root cause analysis (5-Why, Fishbone) | Next audit or within 6 months | | Minor | Immediate cause identification | Next scheduled audit | | Observation | Not required | Noted at next audit |

See references/nonconformity-classification.md for detailed guidance.

External Audit Preparation

Prepare for certification body or regulatory audit:

Complete all scheduled internal audits
Verify all findings closed with effective CAPA
Review documentation for currency and accuracy
Conduct management review with audit as input
Prepare facility and personnel
Conduct mock audit (full scope)
Brief personnel on audit protocol
Validation: Mock audit findings addressed before external audit

Pre-Audit Readiness Checklist

Documentation:

[ ] Quality Manual current
[ ] Procedures reflect actual practice
[ ] Records complete and retrievable
[ ] Previous audit findings closed

Personnel:

[ ] Key personnel available during audit
[ ] Subject matter experts identified
[ ] Personnel briefed on audit protocol
[ ] Escorts assigned

Facility:

[ ] Work areas organized
[ ] Documents at point of use current
[ ] Equipment calibration status visible
[ ] Nonconforming product segregated

Mock Audit Protocol

Use external auditor or qualified internal auditor
Cover full scope of upcoming external audit
Simulate actual audit conditions (timing, formality)
Document findings as for real audit
Address all Major and Minor findings before external audit
Brief management on readiness status

Reference Documentation

ISO 13485 Audit Guide

references/iso13485-audit-guide.md contains:

Clause-by-clause audit methodology
Sample audit questions for each clause
Evidence collection requirements
Common nonconformities by clause
Finding severity classification

Nonconformity Classification

references/nonconformity-classification.md contains:

Severity classification criteria and decision tree
Impact vs. occurrence matrix
CAPA integration requirements
Finding documentation templates
Closure requirements by severity

Tools

Audit Schedule Optimizer

# Generate optimized audit schedule
python scripts/audit_schedule_optimizer.py --processes processes.json

# Interactive mode
python scripts/audit_schedule_optimizer.py --interactive

# JSON output for integration
python scripts/audit_schedule_optimizer.py --processes processes.json --output json

Generates risk-based audit schedule considering:

Process risk level
Previous findings
Days since last audit
Criticality scores

Output includes:

Prioritized audit schedule
Quarterly distribution
Overdue audit alerts
Resource recommendations

Sample Process Input

{
  "processes": [
    {
      "name": "Design Control",
      "iso_clause": "7.3",
      "risk_level": "HIGH",
      "last_audit_date": "2024-06-15",
      "previous_findings": 2
    },
    {
      "name": "Document Control",
      "iso_clause": "4.2",
      "risk_level": "MEDIUM",
      "last_audit_date": "2024-09-01",
      "previous_findings": 0
    }
  ]
}

Audit Program Metrics

Track audit program effectiveness:

| Metric | Target | Measurement | |--------|--------|-------------| | Schedule compliance | >90% | Audits completed on time | | Finding closure rate | >95% | Findings closed by due date | | Repeat findings | <10% | Same finding in consecutive audits | | CAPA effectiveness | >90% | Verified effective at follow-up | | Auditor utilization | 4 days/month | Audit days per qualified auditor |

Agent Skills: QMS Audit Expert

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